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Tuesday - April 15th, 2008 |
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| Time | Class | Description |
|---|---|---|
| 07:30 08:00 |
Check-in / Registration | Pre-registered students check-in to obtain identification badges and class material. Note: Check-in also available on Monday 14th between 18:00 and 19:00 |
| 08:00 08:15 |
Welcome / Intro Volker Schneidau |
Workshop procedure is presented and Instructors introduced. |
| 08:15 09:05 |
Peening Overview Dr. John Cammett |
Are you fairly new to the world of shot peening? This introductory class explains the history and basic theory of peening as well as examples of common reasons to peen. |
| 09:10 10:05 |
Media Specifications Jack Champaigne |
Peening media makes the dents and provides the compressive stresses we need. This class examines the acceptable forms of media as well as proper media selection, inspection and maintenance. |
| 10:05 10:20 |
Morning Break | Beverages and snacks are provided to attendees. |
| 10:20 11:15 |
Peening Process Parameters Jack Champaigne |
Gather the parameters that influence the peening process and the peening results in this interacting class. Gain sensitivity to ensure process reliability and repeatability. |
| Prozessparameter beim Kugelstrahlen Volker Schneidau |
Erarbeiten Sie sich interaktiv die Kenngrößen, die den Strahlprozess beeinflussen. Lassen Sie sich für die Anforderungen der Prozesssicherheit sensibilisieren. | |
| 11:20 12:15 |
Peening Intensity Basics Jack Champaigne |
This class introduces the concept of peening intensity and how it is measured. The saturation curve and the 10% rule is explained along with guidelines for new set-ups and verification trials. |
| Grundlagen der Intensität Volker Schneidau |
Diese Einheit vermittelt das Konzept der Intensitätsbestimmung beim Kugelstrahlen. Erlernt wird der Umgang mit Messmitteln, die Bedeutung von Sättigungskurven und 10%-Regel sowie die Anforderungen an Messaufbau und Messreihen. | |
| 12:15 13:00 |
Lunch Break | Lunch is provided to workshop attendees for no additional charge. |
| 13:00 13:55 |
Coverage and Masking Jack Champaigne |
Coverage, too much or too little can be detrimental. Learn how to measure and control coverage by evaluating samples of % covered. Also discuss masking materials and techniques. |
| Bedeckungsgrad und Maskierung Volker Schneidau |
Strahlmittelbeaufschlagung und Überdeckung sind entscheidende Kenngrößen der gestrahlten Oberfläche. Lernen Sie an Hand praktischer Beispiele, den Bedeckungsgrad in % sinnvoll zu bestimmen. | |
| 14:00 14:55 |
Peening Applications and Equipment Dr. John Cammett |
Examine various peening applications and the equipment and accessories which are used. |
| 14:55 15:10 |
Afternoon Break | Beverages and snacks are provided to attendees. |
| 15:10 16:00 |
The Science of Peening Dr. John Cammett |
This advanced class dives into the science of peening. This session is recommended for production engineers, supervisors and quality personnel. |
| 16:05 17:00 |
Nadcap Audits Dr. John Cammett |
This class will help you prepare your team for a Nadcap Audit including the inspection of equipment, paperwork, media, and the proficiency of the operators in the shot peen process. |
Wednesday - April 16th, 2008 |
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| Time | Class | Description |
|---|---|---|
| 08:15 09:10 |
Advanced Intensity Jack Champaigne |
This class presents challenging saturation curves that students will solve and discuss. EI's free curve solver program will also be demonstrated. |
| Erweiterte Intensität Volker Schneidau |
Beispiele von Sättigungskurven stehen zur Diskussion, Ursachen für verschiedene Verläufe sind zu klären. Das freie EI Curve Solver Programm kommt zum Einsatz. | |
| 09:15 10:05 |
Surface Layer States after Shot Peening Prof. Volker Schulze |
Have a closer look at the peening effects on typical steels and discover the required conditions for good residual stress stability. |
| 10:05 10:20 |
Morning Break | Beverages and snacks are provided to attendees. |
| 10:20 11:15 |
Peening Effects on Fatigue Strength at Steels Prof. Volker Schulze |
Have a closer look at the peening effects on typical steels and discover the required conditions for good residual stress stability. |
| 11:20 12:15 |
Ultrasonic Peening - |
Check out the latest technology to use ultra sonics to accelerate media for controlled peening processes. Learn about prospects and limitations of this technology. |
| 12:15 13:00 |
Lunch Break | Lunch is provided to workshop attendees for no additional charge. |
| 13:00 13:50 |
Flapper Peening Lecture and Demonstration Dr. John Cammett |
This class explains the application of the Flapper Peening process. Prerequisites for this course are the basic intensity and coverage classes. Workshop participants interested in being certified for Flapper Peening (FAA #AGL/1207/0005/8) will be required to take part in a hands on practical (proficiency testing) which is conducted after a written exam. |
| 13:55 14:15 |
Review and Discussion | This time is allotted for preparing for the exams and asking questions |
| Wiederholung und Diskussion | Diese Zeit ist reserviert für die Vorbereitung der Prüfungen und die Klärung von Fragen. | |
| 14:15 14:25 |
Preparation Time / Break | Students can review their papers and documents. |
| 14:25 16:00 |
Exams | Level 1 Exam - FAA #AGL/1207/0002/8 Level 2 Exam - FAA #AGL/1207/0003/8 Level 3 Exam - FAA #AGL/1207/0004/8 Flapper Exam - FAA #AGL/1207/0005/8 |
| Prüfungen | Level 1 Zertifikat - FAA #AGL/1207/0002/8 Level 2 Zertifikat - FAA #AGL/1207/0003/8 Level 3 Zertifikat - FAA #AGL/1207/0004/8 |
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| 16:15 16:30 |
End of Regular Classes All Instructors |
Results and Certificates |
| 16:30 17:00 |
Flapper Peening Practical Dr. John Cammett |
Workshop participants that are taking the flapper peening exam will demonstrate their ability to properly apply the process. (Only participants seeking the flapper peening certificate may attend due to the time requirements to perform the practical) |
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